Thermostat
Thermostat
April 26, 2020
55
This article describes the thermostat replacement procedure. A new thermostat is due if the engine temperature fails to rise in a timely manner or drops below 85C degrees while driving.
It is an easy job for the DIY enthusiast and the following parts are needed.
- Thermostat (AR Part No : 60557407/60591817)
- Intake manifold upper gaskets (AR Part No : 60524717)
- 17 mm socket for draining engine coolant
- flat screwdrivers
- A suitable container to drain coolant
- New coolant (4 liters plus 4 liters distilled water)
- Lifting jack and support stands
This is the upper intake manifold gasket set. These gaskets must always be replaced when the intake manifold/plenum is removed.
This is the compact version of the engine thermostat intended for all Boxer engines (excluding single carb ones).
The compact version thermostat is a replacement of the split-type on found on the earlier Boxer versions; Power assisted steering system required extra space for the steering pump therefore a new thermostat design was required. As a result the compact style version is fully backwards compatible with Alfa 33/Alfasud/Sprint/145/146 models twin carb or fuel injection.
Year 2019 Update: these thermostats are now almost non obtainable as Alfa Romeo has stopped production. After market brands like BEHR, Vernet, BGA have also stopped production so in case you are lucky to find a thermostat forgotten in auto spare parts shops, DO get it.
The compact version thermostat is a replacement of the split-type on found on the earlier Boxer versions; Power assisted steering system required extra space for the steering pump therefore a new thermostat design was required. As a result the compact style version is fully backwards compatible with Alfa 33/Alfasud/Sprint/145/146 models twin carb or fuel injection.
Year 2019 Update: these thermostats are now almost non obtainable as Alfa Romeo has stopped production. After market brands like BEHR, Vernet, BGA have also stopped production so in case you are lucky to find a thermostat forgotten in auto spare parts shops, DO get it.
Place a piece of wood block on the crossmember center and lift the front just enough to get floor clearance.
Allow coolant to completely drain to the container. In case coolant change is due then the right side bank coolant drain plug should also be removed so that the cooling system is completely drained.
Proceed removing the intake manifold/plenum. There are six (6) nuts on the intake manifold which must be removed. Access is relatively easy.
Remove the intake manifold cooling hose gallery.
The accelerator throttle has this clever design on order coolant warming up the air intake especially when the engine is warming up.
The accelerator throttle has this clever design on order coolant warming up the air intake especially when the engine is warming up.
Undo the corrugated air intake sleeve hose/pipe connections clamps. These hoses are for the oil vapor recovery and extra air supply during startup.
Throttle position switch connector is out. Make sure that the retaining springs is restored on the connector.
Remove the two hoses. The upper hose is for the fuel pressure regulator vacuum pickup and the lower hose is for the charcoal canister located on the left side wheel arch.